What Should I Pay Attention To When Starting A Spiral Freezer?
It’s crucial to pay attention to specific details if you want to launch a spiral freezer such as Self-Stacking Spiral Freezer. They can aid you in maximizing your investment.
The conveyor belt system should be your initial point of focus. The belt must be able to move readily without catching or becoming damaged.
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Temperature Control
The temperature control panel, belt speed, and airflow may need to be modified when a spiral freezer is in use. This is crucial in situations where the processed product is bulky, heavy, or has an irregular shape or size.
The temperature setpoint and fan speeds of the Single Spiral Freezer will be optimized when it is functioning properly to strike a balance between production rate and energy savings. In contrast, the freezer will need to operate the belt at a slower speed in order to maintain a high output rate while maintaining an ideal freezing environment if the items are exiting at the incorrect temperature if the temperature setpoint is too high.
Additionally, a freezer’s energy intensity will be much greater than optimal if it performs too many defrost cycles as a result of excessive air penetration at the infeed and outfeed conveyors. In these situations, dehumidification equipment can be used to lessen the effect of moisture on the facility that processes frozen food while also reducing energy expenses.
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Conveyor Belts
Food items are moved to and from the interior of the freezer compartment using a conveyor belt mechanism in a Double Spiral Freezer. The system mandates that the food product conveying belt move along a horizontal infeed course where fresh food products are loaded onto the belt, and then turn laterally to the left or right to move along a horizontal outfeed course in a straight line once the belt exits the spiral freezer compartment.
Some double-helix spiral conveyors frictionally move the conveyor belt helically up the outside edge of one drum and down the other using two concentric driving drums with differing radii. This makes it possible for products to be distributed more evenly throughout the freezer and requires less floor space for each conveyor.
Many spiral manufacturers have changed their designs to eliminate transfer points where wide conveyors feed products to narrower ones in an effort to make their spirals simpler to maintain. This makes cleaning simpler and helps prevent damage.
Frost Management
Your spiral freezer may grow frost if the winter is particularly chilly. You must make sure the system has a frost management system installed because this may hinder its ability to freeze food products.
This will stop the spiral freezer from building up too much frost as it operates continually, preventing a problem for your company’s regular operations.
Air defrosting, which shockwaves pressured air through the coils of your storage freezer evaporator, is the most typical method of handling ice. With the use of this technology, you may shorten production times and conserve energy while retaining the quality of your frozen items.
A spiral immersion system, which uses water or brine to cool and freeze items in place, is another effective choice. In addition to being substantially quicker than air cooling and freezing, this technique also has a considerable impact on energy expenses.
Energy Efficiency
Your spiral freezer may grow frost if the winter is particularly chilly. You must make sure the system has a frost management system installed because this may hinder its ability to freeze food products.
This will stop the spiral freezer from building up too much frost as it operates continually, preventing a problem for your company’s regular operations.
Air defrosting, which shockwaves pressured air through the coils of your storage freezer evaporator, is the most typical method of handling ice. With the use of this technology, you may shorten production times and conserve energy while retaining the quality of your frozen items.
A spiral immersion system, which uses water or brine to cool and freeze items in place, is another effective choice. In addition to being substantially quicker than air cooling and freezing, this technique also has a considerable impact on energy expenses.
