{"id":5054,"date":"2025-06-30T17:11:01","date_gmt":"2025-06-30T09:11:01","guid":{"rendered":"https:\/\/en.ntsquare.com\/?post_type=case-study&#038;p=5054"},"modified":"2025-07-02T17:18:34","modified_gmt":"2025-07-02T09:18:34","slug":"pancake-self-stacking-spiral-freezer","status":"publish","type":"case-study","link":"https:\/\/en.ntsquare.com\/pt\/case-study\/pancake-self-stacking-spiral-freezer\/","title":{"rendered":"Gigante russo de panquecas aumenta a efici\u00eancia e a seguran\u00e7a com o congelador espiral autoempilh\u00e1vel da Square"},"content":{"rendered":"<section id=\"b-rpiots_mclmgu9h\" class=\"brxe-section brx-grid gbrx-rpiots\"><div id=\"b-cazsmf_mclmgu9h\" class=\"brxe-container gbrx-cazsmf\"><h1 id=\"b-hudvda_mclmgu9h\" class=\"brxe-heading gbrx-hudvda\">Russian Pancake Giant Boosts Efficiency and Safety with Square&#8217;s Self-Stacking Spiral Freezereading<\/h1><div id=\"b-zfpaaz_mclmgu9h\" class=\"brxe-text-basic gbrx-zfpaaz\"><em>Square\u2019s automated freezing solution delivered longer runtimes, superior hygiene, and enhanced product quality, solving key production challenges for a leading Russian food manufacturer.<\/em><\/div><\/div><div id=\"b-uzusxm_mclmgu9h\" class=\"brxe-container gbrx-uzusxm\"><img loading=\"lazy\" decoding=\"async\" width=\"1100\" height=\"650\" src=\"https:\/\/en.ntsquare.com\/wp-content\/uploads\/0.jpg\" class=\"brxe-image gbrx-lbpuzy css-filter size-full\" alt=\"0\" id=\"b-lbpuzy_mclmgu9h\" srcset=\"https:\/\/en.ntsquare.com\/wp-content\/uploads\/0.jpg 1100w, https:\/\/en.ntsquare.com\/wp-content\/uploads\/0-960x567.jpg 960w, https:\/\/en.ntsquare.com\/wp-content\/uploads\/0-768x454.jpg 768w, https:\/\/en.ntsquare.com\/wp-content\/uploads\/0-480x284.jpg 480w, https:\/\/en.ntsquare.com\/wp-content\/uploads\/0-640x378.jpg 640w, https:\/\/en.ntsquare.com\/wp-content\/uploads\/0-720x425.jpg 720w, https:\/\/en.ntsquare.com\/wp-content\/uploads\/0-18x12.jpg 18w\" sizes=\"auto, (max-width: 1100px) 100vw, 1100px\" \/><\/div><div id=\"b-divkku_mclmgu9h\" class=\"brxe-container gbrx-divkku\"><div id=\"b-siqvgr_mclmgu9h\" class=\"brxe-div case-icon gbrx-siqvgr\"><i id=\"b-spooqa_mclmgu9h\" class=\"fas fa-location-dot brxe-icon case-icon__icon gbrx-spooqa\"><\/i><div id=\"b-fpsfbm_mclmgu9h\" class=\"brxe-text-basic case-icon__text gbrx-fpsfbm\">Localiza\u00e7\u00e3o<\/div><div id=\"b-tdryuo_mclmgu9h\" class=\"brxe-text-basic case-icon__heading gbrx-tdryuo\">Russian<\/div><\/div><div id=\"b-hwmrxw_mclmgu9h\" class=\"brxe-div case-icon gbrx-hwmrxw\"><i id=\"b-agdbvv_mclmgu9h\" class=\"ti-fullscreen brxe-icon case-icon__icon gbrx-agdbvv\"><\/i><div id=\"b-yqqvvs_mclmgu9h\" class=\"brxe-text-basic case-icon__text gbrx-yqqvvs\">Ind\u00fastria<\/div><div id=\"b-fpmpbm_mclmgu9h\" class=\"brxe-text-basic case-icon__heading gbrx-fpmpbm\">Pancake<\/div><\/div><\/div><div id=\"b-uhsjtk_mclmgu9h\" class=\"brxe-container gbrx-uhsjtk\"><div id=\"b-gbihgd_mclmgu9h\" class=\"brxe-divider gbrx-gbihgd horizontal\"><div class=\"line\"><\/div><\/div><\/div><\/section>\n\n<section id=\"b-03d040_mclnb9rn\" class=\"brxe-section fr-content-section-charlie gbrx-03d040\"><div id=\"b-4c8999_mclnb9rn\" class=\"brxe-container fr-content-section-charlie__inner gbrx-4c8999\"><div id=\"b-a86c38_mclnb9rn\" class=\"brxe-block fr-content-section-charlie__sidebar gbrx-a86c38\"><div id=\"b-fc942c_mclnb9rn\" class=\"brxe-block fr-content-section-charlie__sidebar-content gbrx-fc942c\"><h2 id=\"b-c1c813_mclnb9rn\" class=\"brxe-heading fr-content-section-charlie__heading gbrx-c1c813\">Overcoming Production Bottlenecks<\/h2><p id=\"b-8e01a5_mclnb9rn\" class=\"brxe-text-basic fr-accent-heading gbrx-8e01a5\">Desafio<\/p><\/div><\/div><div id=\"b-877342_mclnb9rn\" class=\"brxe-block fr-content-section-charlie__main gbrx-877342\"><div id=\"b-0ba0e9_mclnb9rn\" class=\"brxe-text fr-content-section-charlie__main-text gbrx-0ba0e9\"><p dir=\"ltr\"><span>A leading ready-meal manufacturer in Russia, renowned for its high-volume pancake production, faced a critical challenge. Their existing freezing process was struggling to keep pace with demand, leading to several issues:<\/span><\/p>\n<ul>\n<li dir=\"ltr\" aria-level=\"1\">\n<p dir=\"ltr\" role=\"presentation\"><span><b>Production Interruptions<\/b>:<\/span><span> Frequent downtime was required for manual defrosting, creating a significant bottleneck in their production line.<\/span><\/p>\n<\/li>\n<li dir=\"ltr\" aria-level=\"1\">\n<p dir=\"ltr\" role=\"presentation\"><span><b>Intensive Labor<\/b>:<\/span><span> The manual cleaning and defrosting processes were labor-intensive and costly.<\/span><\/p>\n<\/li>\n<li dir=\"ltr\" aria-level=\"1\">\n<p dir=\"ltr\" role=\"presentation\"><span><b>Compliance Risks<\/b>:<\/span><span> Maintaining the highest standards of food safety and hygiene was a constant operational focus.<\/span><\/p>\n<\/li>\n<li dir=\"ltr\" aria-level=\"1\">\n<p dir=\"ltr\" role=\"presentation\"><span><b>Inconsistent Quality<\/b>:<\/span><span> Variations in the freezing process risked compromising the final texture and taste of their products.<\/span><\/p>\n<\/li>\n<\/ul>\n<p dir=\"ltr\"><span>The manufacturer needed a modern, automated freezing solution that could deliver high capacity, flawless hygiene, and unwavering reliability.<\/span><\/p>\n<\/div><\/div><\/div><\/section>\n\n<section id=\"b-03d040_mcloinul\" class=\"brxe-section fr-content-section-charlie gbrx-03d040\"><div id=\"b-4c8999_mcloinul\" class=\"brxe-container fr-content-section-charlie__inner gbrx-4c8999\"><div id=\"b-a86c38_mcloinul\" class=\"brxe-block fr-content-section-charlie__sidebar gbrx-a86c38\"><div id=\"b-fc942c_mcloinul\" class=\"brxe-block fr-content-section-charlie__sidebar-content gbrx-fc942c\"><h2 id=\"b-c1c813_mcloinul\" class=\"brxe-heading fr-content-section-charlie__heading gbrx-c1c813\">A Partnership with Square Technology Group<\/h2><p id=\"b-8e01a5_mcloinul\" class=\"brxe-text-basic fr-accent-heading gbrx-8e01a5\">Solu\u00e7\u00e3o<\/p><\/div><\/div><div id=\"b-877342_mcloinul\" class=\"brxe-block fr-content-section-charlie__main gbrx-877342\"><div id=\"b-0ba0e9_mcloinul\" class=\"brxe-text fr-content-section-charlie__main-text gbrx-0ba0e9\"><p dir=\"ltr\"><span>The manufacturer partnered with Square Technology Group, a leading force in China&#8217;s freezing equipment industry, to implement a state-of-the-art <\/span><span>Congelador em espiral auto-empilh\u00e1vel<\/span><span>. The solution was engineered to directly address their challenges with advanced, automated features.<\/span><\/p>\n<h3 dir=\"ltr\"><span>Key Solution Highlights:<\/span><br \/><\/h3>\n<ol>\n<li dir=\"ltr\" aria-level=\"1\">\n<p dir=\"ltr\" role=\"presentation\"><span><b>Maximized Uptime with Automatic Air Defrosting (ADF)<\/b>:<\/span><span> The freezer was equipped with Square\u2019s innovative ADF system. This technology uses compressed air to continuously remove ice and frost from the system <\/span><span>during operation<\/span><span>, eliminating the need to stop production for manual defrosting.<\/span><\/p>\n<\/li>\n<li dir=\"ltr\" aria-level=\"1\">\n<p dir=\"ltr\" role=\"presentation\"><span><b>Uncompromising Hygiene with an Automated Clean-in-Place (CIP) System<\/b>:<\/span><span> To guarantee food safety, the fully automated CIP system manages the entire sanitation process. With a single command from the control panel, the system executes a pre-programmed cycle of detergent foaming, warm water cleaning, and belt drying, ensuring a perfectly sanitized environment with zero water accumulation.<\/span><\/p>\n<\/li>\n<li dir=\"ltr\" aria-level=\"1\">\n<p dir=\"ltr\" role=\"presentation\"><span><b>Consistent Quality &amp; Efficiency with a Smart PLC Control Center<\/b>:<\/span><span> The freezer&#8217;s operations are managed by an advanced PLC (Programmable Logic Controller). This central nervous system provides precise control over the entire freezing environment, ensuring every pancake is frozen to the exact same standard while optimizing energy consumption to lower operational costs.<\/span><\/p>\n<\/li>\n<\/ol>\n<p><\/p>\n<\/div><\/div><\/div><\/section>\n\n<section id=\"b-03d040_mclq5oqf\" class=\"brxe-section fr-content-section-charlie gbrx-03d040\"><div id=\"b-4c8999_mclq5oqf\" class=\"brxe-container fr-content-section-charlie__inner gbrx-4c8999\"><div id=\"b-a86c38_mclq5oqf\" class=\"brxe-block fr-content-section-charlie__sidebar gbrx-a86c38\"><div id=\"b-fc942c_mclq5oqf\" class=\"brxe-block fr-content-section-charlie__sidebar-content gbrx-fc942c\"><h2 id=\"b-c1c813_mclq5oqf\" class=\"brxe-heading fr-content-section-charlie__heading gbrx-c1c813\">A Transformation in Production<\/h2><p id=\"b-8e01a5_mclq5oqf\" class=\"brxe-text-basic fr-accent-heading gbrx-8e01a5\">Results<\/p><\/div><\/div><div id=\"b-877342_mclq5oqf\" class=\"brxe-block fr-content-section-charlie__main gbrx-877342\"><div id=\"b-0ba0e9_mclq5oqf\" class=\"brxe-text fr-content-section-charlie__main-text gbrx-0ba0e9\"><p dir=\"ltr\"><span>The installation of Square\u2019s Self-Stacking Spiral Freezer delivered immediate and significant results, transforming the client&#8217;s production capabilities.<\/span><\/p>\n<ul>\n<li dir=\"ltr\" aria-level=\"1\">\n<p dir=\"ltr\" role=\"presentation\"><span><b>Drastically Increased Production Output<\/b>:<\/span><span> The ADF system enabled near-continuous, 24\/7 operation, shattering previous production ceilings and significantly boosting the total volume of pancakes processed daily.<\/span><\/p>\n<\/li>\n<li dir=\"ltr\" aria-level=\"1\">\n<p dir=\"ltr\" role=\"presentation\"><span><b>Achieved Highest Hygiene Standards<\/b>:<\/span><span> The automated CIP system guarantees a thoroughly sanitized environment, allowing the client to meet and exceed stringent international food safety regulations with ease and confidence.<\/span><\/p>\n<\/li>\n<li dir=\"ltr\" aria-level=\"1\">\n<p dir=\"ltr\" role=\"presentation\"><span><b>Reduced Operational Costs<\/b>:<\/span><span> By automating the defrosting and cleaning processes, the client minimized manual labor requirements and costly downtime, leading to substantial savings.<\/span><\/p>\n<\/li>\n<li dir=\"ltr\" aria-level=\"1\">\n<p dir=\"ltr\" role=\"presentation\"><span><b>Superior and Consistent Product Quality<\/b>:<\/span><span> Precise, consistent freezing locked in the ideal texture and taste of the pancakes, enhancing product quality and strengthening the client&#8217;s brand reputation in the market.<\/span><\/p>\n<\/li>\n<\/ul>\n<p><\/p>\n<\/div><\/div><\/div><\/section>\n\n<section id=\"b-34ee65_mcln272s\" class=\"brxe-section fr-content-section-bravo gbrx-34ee65\"><div id=\"b-fbacd8_mcln272s\" class=\"brxe-container fr-content-section-bravo__inner gbrx-fbacd8\"><div id=\"b-44883a_mcln272s\" class=\"brxe-block fr-content-section-bravo__content-column gbrx-44883a\"><div id=\"b-274f80_mcln272s\" class=\"brxe-block fr-content-section-bravo__content-wrapper gbrx-274f80\"><h2 id=\"b-97a688_mcln272s\" class=\"brxe-heading fr-content-section-bravo__heading gbrx-97a688\">Conclus\u00e3o<\/h2><p id=\"b-b49301_mcln272s\" class=\"brxe-text-basic fr-accent-heading gbrx-b49301\">Conclus\u00e3o<\/p><p id=\"b-aa38d6_mcln272s\" class=\"brxe-text-basic fr-lede fr-content-section-bravo__lede gbrx-aa38d6\">By integrating intelligent automation like the ADF and CIP systems, Square Technology Group provided more than just a piece of equipment; they delivered a comprehensive solution that solved critical business challenges. The partnership empowered the Russian manufacturer to increase profitability, guarantee food safety, and deliver a superior product to its customers, solidifying its position as a market leader.<br><\/p><a id=\"b-1d8507_mcln272s\" class=\"brxe-button btn--primary my-modal-trigger gbrx-1d8507 bricks-button\" href=\"#\">Contacte-nos agora<\/a><\/div><\/div><div id=\"b-7c7c75_mcln272s\" class=\"brxe-block fr-content-section-bravo__media-column gbrx-7c7c75\"><figure id=\"b-a1653c_mcln272s\" class=\"brxe-image fr-content-section-bravo__media gbrx-a1653c tag\"><img loading=\"lazy\" decoding=\"async\" width=\"831\" height=\"655\" src=\"https:\/\/en.ntsquare.com\/wp-content\/uploads\/1-87.jpg\" class=\"css-filter size-full\" alt=\"1\" srcset=\"https:\/\/en.ntsquare.com\/wp-content\/uploads\/1-87.jpg 831w, https:\/\/en.ntsquare.com\/wp-content\/uploads\/1-87-768x605.jpg 768w, https:\/\/en.ntsquare.com\/wp-content\/uploads\/1-87-480x378.jpg 480w, https:\/\/en.ntsquare.com\/wp-content\/uploads\/1-87-640x504.jpg 640w, https:\/\/en.ntsquare.com\/wp-content\/uploads\/1-87-720x568.jpg 720w, https:\/\/en.ntsquare.com\/wp-content\/uploads\/1-87-15x12.jpg 15w\" sizes=\"auto, (max-width: 831px) 100vw, 831px\" \/><\/figure><figure id=\"b-1df731_mcln272s\" class=\"brxe-image fr-content-section-bravo__media gbrx-1df731 tag\"><img loading=\"lazy\" decoding=\"async\" width=\"831\" height=\"655\" src=\"https:\/\/en.ntsquare.com\/wp-content\/uploads\/2-59.jpg\" class=\"css-filter size-full\" alt=\"2\" srcset=\"https:\/\/en.ntsquare.com\/wp-content\/uploads\/2-59.jpg 831w, https:\/\/en.ntsquare.com\/wp-content\/uploads\/2-59-768x605.jpg 768w, https:\/\/en.ntsquare.com\/wp-content\/uploads\/2-59-480x378.jpg 480w, https:\/\/en.ntsquare.com\/wp-content\/uploads\/2-59-640x504.jpg 640w, https:\/\/en.ntsquare.com\/wp-content\/uploads\/2-59-720x568.jpg 720w, https:\/\/en.ntsquare.com\/wp-content\/uploads\/2-59-15x12.jpg 15w\" sizes=\"auto, (max-width: 831px) 100vw, 831px\" \/><\/figure><figure id=\"b-da1ead_mcln272s\" class=\"brxe-image fr-content-section-bravo__media gbrx-da1ead tag\"><img loading=\"lazy\" decoding=\"async\" width=\"831\" height=\"655\" src=\"https:\/\/en.ntsquare.com\/wp-content\/uploads\/3-71.jpg\" class=\"css-filter size-full\" alt=\"3\" srcset=\"https:\/\/en.ntsquare.com\/wp-content\/uploads\/3-71.jpg 831w, https:\/\/en.ntsquare.com\/wp-content\/uploads\/3-71-768x605.jpg 768w, https:\/\/en.ntsquare.com\/wp-content\/uploads\/3-71-480x378.jpg 480w, https:\/\/en.ntsquare.com\/wp-content\/uploads\/3-71-640x504.jpg 640w, https:\/\/en.ntsquare.com\/wp-content\/uploads\/3-71-720x568.jpg 720w, https:\/\/en.ntsquare.com\/wp-content\/uploads\/3-71-15x12.jpg 15w\" sizes=\"auto, (max-width: 831px) 100vw, 831px\" \/><\/figure><\/div><\/div><\/section>","protected":false},"excerpt":{"rendered":"","protected":false},"featured_media":5063,"parent":0,"template":"","news-case":[],"product-category":[],"class_list":["post-5054","case-study","type-case-study","status-publish","has-post-thumbnail","hentry"],"acf":[],"_links":{"self":[{"href":"https:\/\/en.ntsquare.com\/pt\/wp-json\/wp\/v2\/case-study\/5054","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/en.ntsquare.com\/pt\/wp-json\/wp\/v2\/case-study"}],"about":[{"href":"https:\/\/en.ntsquare.com\/pt\/wp-json\/wp\/v2\/types\/case-study"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/en.ntsquare.com\/pt\/wp-json\/wp\/v2\/media\/5063"}],"wp:attachment":[{"href":"https:\/\/en.ntsquare.com\/pt\/wp-json\/wp\/v2\/media?parent=5054"}],"wp:term":[{"taxonomy":"news-case","embeddable":true,"href":"https:\/\/en.ntsquare.com\/pt\/wp-json\/wp\/v2\/news-case?post=5054"},{"taxonomy":"product-category","embeddable":true,"href":"https:\/\/en.ntsquare.com\/pt\/wp-json\/wp\/v2\/product-category?post=5054"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}