{"id":3549,"date":"2025-08-01T18:43:34","date_gmt":"2025-08-01T10:43:34","guid":{"rendered":"https:\/\/en.ntsquare.com\/?post_type=case-study&#038;p=3549"},"modified":"2026-10-15T10:59:26","modified_gmt":"2026-10-15T02:59:26","slug":"badafi-foods","status":"publish","type":"case-study","link":"https:\/\/en.ntsquare.com\/fr\/case-study\/badafi-foods\/","title":{"rendered":"Badafi Foods : des l\u00e9gumes frais surgel\u00e9s individuellement (IQF), du champ \u00e0 l'assiette le jour m\u00eame"},"content":{"rendered":"<p>Badafi Foods<\/p>\n<p>Badafi Foods est un transformateur de l\u00e9gumes frais surgel\u00e9s IQF bas\u00e9 \u00e0 McAllen, au Texas, aux \u00c9tats-Unis.<\/p>\n<figure class=\"wp-block-image\"><img fetchpriority=\"high\" alt=\"1\" decoding=\"async\" height=\"650\" loading=\"eager\" src=\"https:\/\/en.ntsquare.com\/wp-content\/uploads\/1-91.jpg\" width=\"1100\"\/><\/figure>\n<p>Localisation<\/p>\n<p>McAllen, Texas, \u00c9tats-Unis<\/p>\n<p>Industrie<\/p>\n<p>Les l\u00e9gumes<\/p>\n<h2><strong>Une course contre la montre pour pr\u00e9server la fra\u00eecheur<\/strong><\/h2>\n<p><strong>D\u00e9fi<\/strong><\/p>\n<p><span>Badafi devait respecter un d\u00e9lai de 40 minutes : les gombos r\u00e9colt\u00e9s avant 8 h devaient \u00eatre nettoy\u00e9s, blanchis, coup\u00e9s et surgel\u00e9s individuellement (IQF) avant toute d\u00e9gradation de leur qualit\u00e9. Face \u00e0 l\u2019explosion de la demande en haute saison, leur syst\u00e8me existant ne pouvait pas s\u2019adapter sans compromettre la promesse \u00ab du champ \u00e0 l\u2019assiette en une journ\u00e9e \u00bb.<\/span><\/p>\n<h2><strong>Le \u00ab Flash-Freeze Guardian \u00bb 24 h\/24<\/strong><\/h2>\n<p><strong>Solution de pr\u00e9cision<\/strong><\/p>\n<p>Nous avons con\u00e7u un cong\u00e9lateur \u00e0 spirale IQF sur mesure int\u00e9grant trois technologies brevet\u00e9es :<\/p>\n<ol>\n<li>\n<p><b>Syst\u00e8me Crust-Freeze\u2122 \u00e0 deux \u00e9tages<\/b><\/p>\n<ul>\n<li>: Un jet d\u2019air \u00e0 grande vitesse (-40 \u00b0C) forme instantan\u00e9ment une cro\u00fbte de glace sur chaque morceau de gombo en moins de 90 secondes, emp\u00eachant ainsi l\u2019agglom\u00e9ration et la perte de nutriments.<\/li>\n<li>: La cong\u00e9lation en douceur par convoyeur \u00e0 bande permet de solidifier l'int\u00e9rieur des produits sans les endommager m\u00e9caniquement.<\/li>\n<\/ul>\n<\/li>\n<li>\n<p><b>D\u00e9givrage AirJet sans temps d'arr\u00eat<\/b><\/p>\n<p>Des impulsions d\u2019air comprim\u00e9 \u00e9liminent l\u2019accumulation de givre sur l\u2019\u00e9vaporateur toutes les 30 minutes, permettant ainsi une production 24 heures sur 24, 7 jours sur 7 \u2014 ce qui est essentiel pendant les fen\u00eatres de r\u00e9colte de 18 heures.<\/p>\n<\/li>\n<li>\n<p><b>Architecture hygi\u00e9nique \u00e0 nettoyage rapide<\/b><\/p>\n<p>La construction en acier inoxydable certifi\u00e9e NSF, dot\u00e9e d\u2019un acc\u00e8s par trappe sans outil, a permis de r\u00e9duire le temps consacr\u00e9 au nettoyage quotidien de 1 h 30 \u00e0 25 minutes.<\/p>\n<\/li>\n<\/ol>\n<h2><strong>Succ\u00e8s op\u00e9rationnels pour Badafi Foods<\/strong><\/h2>\n<p>Succ\u00e8s op\u00e9rationnels<\/p>\n<ul>\n<li><b>Un d\u00e9bit accru de 20 % :<\/b><span>\u00a0<\/span>Capacit\u00e9 de 3,2 tonnes\/heure d\u2019okra IQF en haute saison.<\/li>\n<li><b>D\u00e9chets quasi nuls :<\/b><span>\u00a0<\/span>Une s\u00e9paration des particules individuelles \u00e0 99,7 % a permis d\u2019\u00e9viter 12 000 $ par mois de pertes li\u00e9es \u00e0 l\u2019agglom\u00e9ration des produits.<\/li>\n<li><b>Signature \u00ab Extended Freshness \u00bb :<\/b><span>\u00a0<\/span>Des tests en laboratoire ont montr\u00e9 une r\u00e9tention des vitamines sup\u00e9rieure de 15 % par rapport aux cong\u00e9lateurs \u00e0 tunnel des concurrents.<\/li>\n<\/ul>\n<p><p> \u2014 Badafi, directeur de production<\/p>\n<\/p>\n<h2>Conclusion<\/h2>\n<p>Conclusion<\/p>\n<p>En tant que leader chinois de l\u2019innovation dans le domaine des cong\u00e9lateurs \u00e0 spirale, nous ma\u00eetrisons la cryoconservation au niveau cellulaire pour plus de 280 marques alimentaires mondiales. Nos syst\u00e8mes ne se contentent pas de congeler : ils suspendent le temps.<\/p>\n<p><a href=\"#\">Contactez-nous d\u00e8s maintenant<\/a><\/p>\n<figure class=\"wp-block-image\"><img alt=\"4\" decoding=\"async\" height=\"655\" loading=\"lazy\" src=\"https:\/\/en.ntsquare.com\/wp-content\/uploads\/4-56.jpg\" width=\"831\"\/><\/figure>\n<figure class=\"wp-block-image\"><img alt=\"5\" decoding=\"async\" height=\"655\" loading=\"lazy\" src=\"https:\/\/en.ntsquare.com\/wp-content\/uploads\/5-38.jpg\" width=\"831\"\/><\/figure>\n<figure class=\"wp-block-image\"><img alt=\"7\" decoding=\"async\" height=\"655\" loading=\"lazy\" src=\"https:\/\/en.ntsquare.com\/wp-content\/uploads\/7-13.jpg\" width=\"831\"\/><\/figure>","protected":false},"excerpt":{"rendered":"<p>Une ligne de cong\u00e9lation en spirale \u00abSquare\u00bb install\u00e9e \u00e0 McAllen, au Texas (\u00c9tats-Unis), qui transforme des gombos et des l\u00e9gumes fra\u00eechement r\u00e9colt\u00e9s en produits IQF \u00e0 \u00e9coulement libre.<\/p>","protected":false},"author":1,"featured_media":1758,"parent":0,"menu_order":0,"template":"","meta":{"_acf_changed":false,"_seopress_titles_title":"","_seopress_titles_desc":"A fresh frozen IQF vegetable processor in McAllen, Texas, USA, using a Square spiral freezer for okra processing.","_seopress_robots_index":"","_seopress_robots_follow":"","_seopress_robots_imageindex":"","_seopress_robots_snippet":"","_seopress_robots_primary_cat":"","_seopress_robots_breadcrumbs":"","_seopress_robots_freeze_modified_date":"","_seopress_robots_custom_modified_date":"","_seopress_robots_canonical":"","_seopress_social_fb_title":"","_seopress_social_fb_desc":"","_seopress_social_fb_img":"","_seopress_social_fb_img_attachment_id":0,"_seopress_social_fb_img_width":0,"_seopress_social_fb_img_height":0,"_seopress_social_twitter_title":"","_seopress_social_twitter_desc":"","_seopress_social_twitter_img":"","_seopress_social_twitter_img_attachment_id":0,"_seopress_social_twitter_img_width":0,"_seopress_social_twitter_img_height":0,"_seopress_redirections_value":"","_seopress_redirections_enabled":"","_seopress_redirections_enabled_regex":"","_seopress_redirections_logged_status":"","_seopress_redirections_param":"","_seopress_redirections_type":0,"_seopress_analysis_target_kw":"","_seopress_news_disabled":"","_seopress_video_disabled":"","_seopress_video":[],"_seopress_pro_schemas_manual":[],"_seopress_pro_rich_snippets_disable_all":"","_seopress_pro_rich_snippets_disable":[],"_seopress_pro_schemas":[],"footnotes":""},"application":[],"news-case":[],"product-category":[18],"class_list":["post-3549","case-study","type-case-study","status-publish","has-post-thumbnail","hentry","product-category-spiral-freezer"],"acf":[],"_links":{"self":[{"href":"https:\/\/en.ntsquare.com\/fr\/wp-json\/wp\/v2\/case-study\/3549","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/en.ntsquare.com\/fr\/wp-json\/wp\/v2\/case-study"}],"about":[{"href":"https:\/\/en.ntsquare.com\/fr\/wp-json\/wp\/v2\/types\/case-study"}],"author":[{"embeddable":true,"href":"https:\/\/en.ntsquare.com\/fr\/wp-json\/wp\/v2\/users\/1"}],"version-history":[{"count":3,"href":"https:\/\/en.ntsquare.com\/fr\/wp-json\/wp\/v2\/case-study\/3549\/revisions"}],"predecessor-version":[{"id":3794,"href":"https:\/\/en.ntsquare.com\/fr\/wp-json\/wp\/v2\/case-study\/3549\/revisions\/3794"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/en.ntsquare.com\/fr\/wp-json\/wp\/v2\/media\/1758"}],"wp:attachment":[{"href":"https:\/\/en.ntsquare.com\/fr\/wp-json\/wp\/v2\/media?parent=3549"}],"wp:term":[{"taxonomy":"application","embeddable":true,"href":"https:\/\/en.ntsquare.com\/fr\/wp-json\/wp\/v2\/application?post=3549"},{"taxonomy":"news-case","embeddable":true,"href":"https:\/\/en.ntsquare.com\/fr\/wp-json\/wp\/v2\/news-case?post=3549"},{"taxonomy":"product-category","embeddable":true,"href":"https:\/\/en.ntsquare.com\/fr\/wp-json\/wp\/v2\/product-category?post=3549"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}